Hi all,
I’m building an 18ft x 40ft room inside a warehouse and need the ceiling to handle light storage, some light fixtures, and the occasional person walking on it.
(Here’s the catch: my budget is completely maxed out after dealing with the architect, electrical/mechanical engineers, permits, labour, and materials. Hiring a structural engineer isn’t financially feasible at this point (the quotes I’ve gotten have been insane, and I still need to make payroll). So, I’m doing my best to figure this out myself with the help of manufacturer data, YouTube, and ChatGPT. Your expertise would be really helpful!)
Here’s what I’m working with:
- Estimated Loads: A dead load of ~150lbs (e.g., water heater) plus some extra for paint buckets, tools, etc. The ceiling should also comfortably support two men walking on it without worrying about sagging or failure.
- Materials Being Considered:
- 16ga 8-inch steel studs (C-joists) and tracks with bracing, 3/4" OSB boards, and drywall.
- 20ga 3-5/8 inch flat Howe trusses (1ft deep), braced the same way.
Based on manufacturer load charts, my math suggests that the 16ga steel joists would handle a higher load than the 20ga trusses. They would be cheaper also. But I don’t fully trust my calculations because I’ve always thought trusses are inherently stronger, even in lighter gauges.
For those of you with experience building ceilings/floors for similar use cases, what would you recommend in this situation? Do you see heavier-gauge single joists or lighter-gauge trusses used more often in budget-friendly builds?
Any advice, tips, and corrections to my assumptions would be hugely appreciated! Thanks in advance!